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Automation in the energy and process industries

May 23, 2025
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Automation in the energy and process industries
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For over 40 years, ABB has built and maintains a leadership position in the Distributed Control System (DCS) market by preserving its customers’ capital investments while providing new capabilities. The control system of tomorrow will accelerate innovation on behalf of producers for decades to come.

“Sustainability, electrification, and digitalisation are the mandates of greatest urgency for the process industries today. They must find ways to maintain efficient production of life’s necessities while reducing the impact of their operations on the environment. Such advances can only be realised by a thorough application of new and emerging digital technologies,” comments Martin van Zyl, Sales Manager, Process Industries, ABB.

The DCS is central to automation in the energy and process industries, playing a key role within Industry 4.0 and representing a global market valued at $15 billion. A recent report published by the ARC Advisory Group confirmed that, in a highly competitive landscape, ABB remains the #1 DCS market leader for the 21st year running. ABB has been a global market leader in DCS, maintaining a leading share of around 20% in a market worth more than $14 billion.

At the core of controlling and supervising complex processes, the DCS will continue to provide the essentials needed for safe and reliable operations, while evolving its functionality to serve the needs of accelerating digital transformation and energy transition. It will combine an ability to scale and serve new market conditions by adapting to new technologies, including the provision of standard interfaces for third-party connectivity.

ABB foresees a modular automation architecture that will evolve to address customer needs, becoming more open, interoperable and flexible, while maintaining the same high level of reliability, availability, safety and security to which users have grown accustomed.

“ABB leads the field thanks to its domain knowledge in multiple industries, extensive service network, and a continued investment in technology and digital solutions that meet rapidly changing customer requirements,” comments van Zyl.

The largest share of DCS market growth is in the oil and gas, chemicals, mining, pharmaceuticals and biotechnology sectors, followed by food and beverage, metals, cement, and pulp & paper. With its two main DCS offerings, ABB Ability™ System 800xA and ABB Ability™ Symphony Plus®, ABB has a strong presence in each of these segments.

As the DCS leader, ABB continuously develops new control benefits for customers. For example, by processing the massive amounts of data generated by the DCS, ABB continues to develop new data analytics that help customers to increase production efficiency, and leverage machine learning capabilities that improve problem predictability and extend asset life.

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  • Home
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    • About Us
    • Your Road Map to a Safer Workplace
    • Mining Safety in SA
    • Zero Injuries
    • Prevent Repeat Accidents at Mines
  • Vehicles
    • Tyre Safety
      • Introduction to Tyre Safety
      • The Different Machines And Their Applications
      • Tyre Use
      • Factors affecting tyre wear life
      • Machine Inspection
      • Tyre Inspection
      • Mounting & Demounting Tyres
      • Tyre Inflation
      • Twinning Tyres
      • Ballasting the Tyres
      • Regrooving Tyres
      • Tyre Repairs
      • Tyre Retreading
      • Tyre Handling and Storage
      • Tyre Workshops
      • Glossary
      • Tyre safety, Fires and Explosions in Mines
      • Minimising Tyre Fires and Explosions at our Mines
    • Safe Working/Driving Conditions at Mines
    • Transportation of Dangerous Goods
      • Behaviour Based Safety and Accidents
      • Transportation of Chemicals and AARTO
      • Awareness of Chemicals in Transit
      • Steps to Transport Dangerous Goods Safely
    • Traffic Calming
    • 4×4 Off-Road Driving
      • 4×4 Off-Road Driving Techniques
      • 4×4 Water Crossings
      • 4×4 Driving Hills & Rocky Surfaces
      • 4×4 Driving with Mud Tyres and Mud Driving
      • 4×4 Sand Driving Safety
      • Tools and Spare Parts for Safe 4×4 Driving
      • 4×4 Jacking & Snatch Recovery
      • 4×4 Terrain Knowledge
      • 4×4 Off-Road Driving and Conservation
      • 4×4 Winter Driving
      • 4×4 Driving and Usage of Recovery Straps
      • 4X4 Winch Guide
      • 4×4 Driving and Vehicle Insurance
    • Ctrack Fleet Management
    • Vehicle Maintenance
    • Driver Fitness
    • Rail /Level Crossings and Mining Safety
    • Safe Driving Techniques
    • Fleet Management in the Mining Industry
    • Overloading of Vehicles
  • Tools
    • Essential Tips for Power Tool Safety
    • Prevent and Control Fires when Welding
  • Health
    • Medical Condition
      • Alcohol and Drugs
      • Back Pain
      • Cholera
      • Cholesterol
      • Diabetes
      • Malaria
      • Nutrition
      • STI’S and HIV
      • Tuberculosis
      • Steps to Safer, Healthier Mining Employees
      • Respiratory Silicosis
    • Battery Charging Rooms
    • Vision
      • Eyesight
      • Eye Care and Mining Safety
      • Eye Conditions
      • Clear Vision and Mining Safety
    • Fitness
      • Fatigue
      • Driver Fatigue
    • Hearing
    • Trauma Counseling
  • Gear And Clothing
    • Eye Protection
    • Protective Clothing
    • Preventing Hand Injuries
    • Gloves for Mining Safety
    • Gloves Selection
    • Harness Safety
      • Selection, Fit and Use
      • Equipment Hazards
      • Adjustment of Harnesses
      • Inspection and Maintenance
  • Machinery
    • Lock Out Machinery in the Mining Industry
    • Safety and Mining Machinery
    • Preventing Amputations
      • Introduction
      • Recognizing Amputation
      • Controlling Amputation Hazards Part 1
      • Controlling Amputation Hazards Part 2
      • Specific Machine Hazards Part 1
      • Specific Machine Hazards Part 2
    • Avoiding Accidents
    • Live Testing in the Mining Industry
  • Emergency
    • How to Handle an Emergency!
    • Accident Scene Safety
    • CPR and Mining Safety
    • Post-Traumatic Stress After An Accident
    • Trapped Miner Locators
    • Emergency Preparedness and Response
    • Emergency Medical Response
  • Environment
    • Spill Prevention
    • Environmental Sensing Instruments
  • Training
    • Young Workers Safety at Mines
    • First Rule of Safety: Know Your Job
    • Incident and non-conformance management in the Mining Industry
    • Reducing Mining Accidents by Evaluating Behavior
    • The effect of training on the risk tolerance of workers
    • Hazard Identification at the Mining Site
    • Special Lifting Situations
    • Zero Incidents through SLAM

© 2021 Mining Safety - Mining Safety and Health Education, Information and Advice.